Project Description

PROJECT

Pro Series race trailer for

Lexa MX

A super custom PRO:H3:POP motorhome for a British motocross team Lexa MX. This trailer is a team base with a large living area, kitchen, two WCs and king size shower rooms, sleeping up to 8 persons. Equipped with a gas system, two fridges, evenly distributed air conditioning and heat exchanger for efficient ventilation. On-board genset and water systems makes living autonomous.

2023

01
Coachbuilding

Step frame chassis with lowered entrance frame, dual SAF axles, air suspension, disc brakes

GWR: 28 tons

Wabco brake system with ABS

Body fabricated using 60 mm GRP sandwich panels with polyurethane filling

Fixed floor second deck for living/office/kitchen area; internal height above the deck approx. 2 m; below the deck approx. 1.25 m

Expanding sides for living room, up to 3 meters length, expansion by approx. 80 cm; hydraulic drive with controls

Subframe construction to support second deck and expanding sides

Access stairs to gooseneck area

Access stairs to living deck

Stella Shapeline design with rounded front wall

Rear opening hatch serving as a roof when opened, approx. 2 meters length/height; supported by gas struts;

Internal folding ramp for access to motorcycle storage area, approx. 3 meters long; two sections; leaves entrance gap of approx. 1 meter

Hella Shapeline lights per EU regulations

Access hatch, width per requirements (bus style)

WC/Shower rooms with interior doors

Bedroom partition wall with sliding doors

Interior doors (WC, Shower)

Shower room window (opening)

Roof window (opening)

Office/Living room window, fixed, with blinds

Exterior doors, lowered, entrance width ~800 mm

Rear end clearance protection wheel

Exterior ambient lights, Labcraft Led Scenelites (3+3+2)

Trailer leveling system, hydraulic

02
Motorcycle storage area

High grade PVC or rubber flooring

Airline lashing rails and protective rubber lines on walls

LED lighting (2 zone controls)

Airline lashing rails, 2 lines per storage length

03
Living area

High grade office interior fit out. Exact layout to be discussed and agreed during production

Two lounge area couches in the expanding area, synthetic leather upholstery, storage cabinets under seating, table, 2-3 portable arm-chairs

Bar type seating area, bar style/height table, six chairs, synthetic leather upholstery

Wall cabinets (where possible), finished with decorative materials per agreed design

Large fridge/freezer, 12VDC/230VAC/GAS, approx. 170L (Thetford or similar)

Drinks fridge, 12VDC/230VAC

Microwave oven (Samsung or similar)

Gas oven, 36L

Gas cooktop, 3 positions

Extractor above gas cooktop

Kitchen furniture with sink and water tap, wall cabinets, up to 3 meters long

Walls finished with decorative high grade materials per agreed design and standard materials list

Ceiling finished with decorative high grade materials per agreed design and standard materials list

Floors finished with high grade PVC flooring material

Storage cabinets (where applicable)

General LED lighting (up to 4-5 independent areas/zones)

Decorative LED lighting (up to 4-5 independent areas/zones)

Power sockets (up to 10-12, for team use, separate from equipment sockets)

USB sockets (up to 6-7)

Interior design services

04
Sleeping area

Bunk beds, 2 sections of 3 levels each

Storage cabinets, full height, 2.5m section

Walls, floor and ceiling finishing with decorative materials

LED lighting (2 zone)

Reading lights per bunk

Decorative LED lighting

USB and Power sockets (up to 6)

05
WC and shower rooms

Shower room walls/floor/ceiling covered with water resistant PVC materials, shower area covered with tiles, stone base

Shower head, water saving

Sink with tap and cabinet

Shower window, opening

Electric wall heater

Hanger hooks

Toilet room walls/floor/ceiling covered with water resistant PVC materials (other materials optional)

Dometic macerator type toilet unit

Sink with tap and cabinet, wall cabinet with mirror

LED lighting (for shower and toilet rooms)

Sink with tap and cabinet in the entrance area

06
Water system

400L GRP fresh water tank, with level meter, heating element for water freeze prevention

250L GRP gray water tank, with level meter, heating element for water freeze prevention

100L GRP black water tank, with level meter

Note: water tank capacity will be maximized for available space, above figures are minimum

Monitor display for water levels

Water supply and collection system, water inlet and drainage valves

Gas/electric water heater with control panel (approx. 10L tank), based on Truma gas/electric heater

Water pump, 12/24V

High pressure washer connection

07
HVAC

Living/office/sleeping area air conditioning with two internal units, approx. ~5-6kW cooling/heating; Daikin; External AC unit mounted in the front wall; air duct system for internal air distribution in the living room;

Trailer ventilation system with distribution system (including shower and toilet rooms), based on heat exchanger unit

Gas system with approx. 100L automotive gas tank, with gas connection and protection system

Truma gas/electric air heating system with air distribution in all rooms; with control panel

08
Electrical system

32A 400VAC power input

32A 230VAC genset input

Source selector switch

16A 230VAC night service input

Power distribution with fusing (12VDC/230VAC)

220Ah 12V AGM battery with battery switch

Inverter/Charger, Victron Multiplus, 12V/2000VA/80AMP

12VDC battery-to-battery charger from tractor head

Battery monitor

Power sockets (number per design)

USB sockets (number per design)

Genset installation on slides with separate fuel tank (approx. 40-50L);

Compressor system with receiver (approx. 10 bar, 100L); including at least three connection points across the trailer

GALLERY